**Case Type: Electronic Assembly Industry**
**Case Description:**
With the rapid advancement of electronic technology, electronic products have become an essential part of both industrial and daily life. As a result, the market demands increasingly higher standards in the assembly process of these products. Companies must ensure product quality control, efficient production, and flexibility to meet diverse needs. At the same time, continuous innovation in technology and transparency in production are required to adapt to complex manufacturing processes. This puts greater pressure on companies to maintain high performance and efficiency.
The electronic assembly industry is both labor-intensive and highly technical. It involves a wide range of components, complex assembly procedures, and numerous production lines with high automation requirements. In practice, companies face various production models, including assembly line production, small-batch multi-variety production, and mass production. They also deal with continuous and mixed production methods, making it crucial for organizations to implement effective management systems that support agility and precision.
To address these challenges, companies often turn to the LEAN MES system. This solution enables precise control over work-in-progress (WIP), covering raw material handling, warehouse management, SMT, DIP, assembly, testing, packaging, and quality inspection. It also supports equipment integration, personnel qualification tracking, and more. For sensitive materials like humidity-sensitive devices, the system ensures FIFO (First-In, First-Out) compliance, IQC sampling, and material shelf-life monitoring. It also helps prevent human errors by implementing preventive measures such as equipment maintenance schedules, tooling life tracking, and error detection protocols.
Given the vast number of components and intricate processes involved, mistakes are inevitable during production. To minimize errors, all items are assigned unique barcodes. This allows for seamless traceability throughout the supply chain. When receiving materials, sorting, preparation, inspection, loading checks, and product traceability can be done simply by scanning the barcode. This provides full visibility of the "4M1E" (Man, Machine, Material, Method, Environment) data, including product number, batch, manufacturer, supplier, arrival date, production date, and operator details.
In addition, the LEAN MES system plays a key role in lean production, improving efficiency, standardizing workflows, and increasing transparency. It makes the production process more flexible and intelligent, ultimately enhancing the company’s competitive edge and core value.
Deep Scott's MES system offers a comprehensive platform that integrates functions such as production scheduling, product tracking, quality control, equipment failure analysis, and network reporting. With a unified database and network connectivity, it supports departments like production, quality inspection, process management, and logistics, providing real-time workshop management information. By emphasizing overall optimization of the manufacturing process, the MES system enables closed-loop production, driving intelligent manufacturing and management.
**MES System 9 Core Functional Modules**
**Helping Companies Achieve Intelligent Production**
1. **MES Manufacturing Execution System – Production Process Management**
From bar code or RFID to finished product shipment, the system ensures full-process control. It captures key process data, prevents errors through process, material, personnel, and equipment traceability, implements paperless SOPs, manages line-side warehouses, and supports pull-based logistics and distribution.
2. **MES Manufacturing Execution System – Production Scheduling Management**
Based on constraints such as personnel, machines, lines, and standard working hours, the system enables efficient scheduling and flexible adjustments to meet changing demands.
3. **MES Manufacturing Execution System – Full-Process Quality Control**
A multi-level quality early warning mechanism ensures timely feedback, tracking, and resolution of quality issues. It automatically analyzes quality data, generates reports like SPC statistical analysis, and triggers automatic stop-line mechanisms to prevent batch quality failures.
4. **MES Manufacturing Execution System – Visualization Management**
The lean production visualization tool monitors schedule, SPC, quality status, equipment status, and efficiency, providing real-time insights into production problems and improving delivery rates and overall management.
5. **MES Manufacturing Execution System – Data Analysis Platform**
A unified data platform efficiently analyzes production data and generates multi-level, multi-dimensional reports, such as planned achievement rate, output rate, defect analysis, OEE, and material loss rate. These reports support better decision-making and improve enterprise management.
6. **MES Manufacturing Execution System – Equipment and Fixture Management**
Based on lean TPM principles, the system fully controls equipment and fixtures, including acceptance, ledger creation, maintenance planning, cleaning, calibration, and spare parts management, helping to improve yield and quality.
7. **MES Manufacturing Execution System – Production Traceability**
Through barcode and RFID management, the system enables effective tracing of people, machines, materials, and environments.
8. **MES Manufacturing Execution System – Intelligent Warehouse Management**
Material tracking via barcode or RFID improves warehouse efficiency. It supports FIFO control, age warnings for materials, and integration with smart storage equipment.
9. **MES Manufacturing Execution System – Industry 4.0 Interface**
A unified information platform enables seamless integration with ERP, APS, test systems, and automated equipment, supporting enterprises in achieving Industry 4.0 goals.
Energy Storage Product,Battery Storage Systems,Energy Storage Systems,Energy Storage Battery
Zhejiang Casnovo Materials Co., Ltd. , https://www.casnovonewenergy.com